DC Barrel Jack to USB Jack Adapter (Nerdgasm667)
DC Barrel Jack to USB Jack Adapter (Nerdgasm667)
3D
Published 2021-03-16T10:31:51+00:00
A simple design to convert a barrel jack to a USB jack.
As seen on Category5 Technology TV.
This quick design features a snap-on lid and a peg to help hold the USB breakout in place. It's just a fast project to get the job done. If I cared enough to make it "perfect" I'd adjust the pegs for the USB breakout (because I had positioned them incorrectly, I just ended up using contact cement to hold the breakout in place). I would also add some support under the USB breakout to accommodate the height of the solder joints on the under-side. None of this made the design unusable in any way (with the help of the adehesive), so I was satisfied with my first print.
I use a 5V 5A power supply with a barrel plug, and then connect my 5V SBC / Pinebook Pro to the USB-A jack to provide an extra 2A power for my peripherals vs my default 3A power supply.
The USB end is setup for a typical 17mm wide USB-A breakout board and the USB-A Jack Cutout is 14.5mm width, 7mm height, 3.5mm from floor.
The hole for the barrel jack is 11mm. It's a bit tight, so feel free to use a round file to make it a bit bigger if you have trouble.
Example Product:
Choose the amperage you need and the correct sized barrel jack according to the tip on the power supply you choose.
- 5.5x2.5mm Barrel Jack: https://amzn.to/3vtojuk
- 5.5x2.1mm Barrel Jack: https://amzn.to/3cvMzmK
- USB-A Breakout: https://amzn.to/3ll4D6X
- 15 Amp Power Supply: https://amzn.to/3s3HwjO
- 10 Amp Power Supply: https://amzn.to/3qQduPe
- 5 Amp Power Supply: https://amzn.to/38LyDEd
Wiring:
- Barrel jack tip (Positive) to USB VBUS.
- Barrel jack outside (Negative) to USB Ground.
As with any electrical, please inspect and test your result before connecting to valuable equipment. I am not liable for any damage.
0.16mm resolution, 20% infill, supports at 50 degrees.
| Date published | 16/03/2021 |
| Time to do | 80 - minutes |
