FIDIM II AFO Leg Braces
FIDIM II AFO Leg Braces
Published 2022-07-18T08:44:13+00:00
I used to wear commercial AFOs, but had constant issues with them breaking. Then I had to deal with the enormous cost of getting new ones. I felt a little let down because of that, so I designed these and named them "FIDIM" - (Fine, I'll do it myself.) This is an evolution of a design that I have been working on for some time. The older versions used steel hinges that had to be fabricated, making them less accesible for people that need them. I contacted companies that make hinges for commercial AFOs, but none were interested in doing business with me. Again, "FIDIM." This design uses a flexible TPU "hinge" instead of a fabricated steel one.
I recently tweaked the design of the lowers and the flexihinge, and gave the files the designation "FIDIM 2.1..." The new lowers no longer require the bumper. That bumper was intended to reduce noise from the two pieces snapping together when walking, but it wasn't very effective. Instead, I use adhesive foam rubber strips stuck to the buper area with the new lowers. You can find those fairly easily at a certain major online retailer. I also re-designed the flexihinge to make it stronger. The old version lasts me about 6 months, but the new one lasts a year or longer. Bear in mind that I am a 100kg man, and I walk frequently on a factory floor.
I hope that I can help someone else that needs AFOs, but can't get them for whatever reason. I went without them for years, and they have vastly improved my quality of life now that I have them. Please do not commercialize this design beyond what it takes to cover the cost of materials. There are numerous braces already on the market, and I want this one to be free for all that need them.
I highly recommend using Overture's "Easy Nylon" filament. It is as tough as nails, and hasn't let me down yet. I printed these with that filament at 260C for good layer adhesion. I'm running a Creality CR-10 V2 that's upgraded with an E3D Hemera, though a stock CR-10 may work just fine. The Flexihinges and bumpers should be printed in TPU with a shore hardness of roughly 95A. I have used two types of TPU for the flexihinges and bumper: Duramic and Overture. Despite both being 95A, the Duramic version is slightly stiffer. The Overture TPU seems to be better suited for these for that reason. The stiffer TPU would develop stress cracks over time and eventually break.
For Fitting:
These can be scaled for a child, and will in that case of course use far less material. Remember to scale the fexihinges and bumpers by the same proportion if you do. I recommend that you load these into Tinkercad, measure your leg in several places, and make similarly sized shapes in Tinkercad to see if they fit. There is also a measuring function in Tinkercad if you prefer. (Tinkercad is free and pretty easy to use.) Once you have something roughly the right size, print a hollow version with the cheapest PLA that you can find and then try it on. Blender (also free) is considerably more complicated, but has a sculpting mode. I used that to make these, and it can be used to modify them if you're feeling more adventurous. If you on't want to shape them in software, then a heat gun (available in most hardware stores near the paint section) will get these hot enough to shape manually.
Date de publication | 18/07/2022 |
Durée d’impression | 1800 - 4000 minutes |
Quantité de filament | ~900 grams per brace |
Technologie | FDM |